Incazelo Ebanzi Yesimiso Sokukhiqiza kanye Namazinga Okusebenza we-Fiberglass Chopped Strand Mat

Incazelo Ebanzi Yesimiso Sokukhiqiza kanye Namazinga Okusebenza we

I-FiberglassI-Strand Mat eqoshiwe

Ukwakhiwa komcu wengilazi osikiwe we-strand mat kuhilela ukuthatha i-fiber rovings yengilazi (intambo engasontiwe ingasetshenziswa futhi) futhi isikwe ibe yimicu emide engu-50mm usebenzisa ummese wokusika. Le micu ibe isihlakazeka futhi ihlelwe ngendlela engahlelekile, ihlale phezu kwebhande lensimbi engenasici lensimbi ukuze kwakheke umata. Izinyathelo ezilandelayo zihilela ukusebenzisa i-ejenti yokubopha, engaba ngesimo se-spray adhesive noma i-adhesive water-dispersible adhesive, ukuhlanganisa imicu eqoshiwe. Umata ube usumiswa ngezinga lokushisa eliphezulu futhi ulungiswe kabusha ukuze kwakheke umucu oqoshiwe we-emulsion noma umata oqoshwe ngempushana.

I-Asia Composite materials (Thailand)co.,Ltd

Amaphayona embonini ye-fiberglass e-THAILAND

I-imeyili:yoli@wbo-acm.comWhatsApp: +66966518165

I. Izinto Ezisetshenziswayo

Ingilazi evame ukusetshenziswa emikhiqizweni ye-fiberglass iwuhlobo lwe-calcium-aluminium borosilicate enokuqukethwe kwe-alkali okungaphansi kwephesenti elilodwa. Ivamise ukubizwa ngokuthi “ingilazi ye-E” ngenxa yokuthi yenzelwe amasistimu okufakwa kukagesi.

Ukukhiqizwa komucu wengilazi kuhilela ukuthutha ingilazi encibilikisiwe isuka esithandweni esincibilikayo ngokusebenzisa isihlahla seplatinamu esinezimbobo eziningi ezincane, siyinwebe ibe imicu yengilazi. Ngezinjongo zokuthengisa, imicu ngokuvamile inobubanzi obuphakathi kwama-micrometer angu-9 no-15. Le micu imbozwa ngosayizi ngaphambi kokuba iqoqwe ibe imicu. Amafayibha engilazi aqine ngendlela emangalisayo, anamandla aqine kakhulu. Zibuye zibonise ukumelana namakhemikhali okuhle, ukumelana nomswakama, izici ezinhle kakhulu zikagesi, azikwazi ukuhlasela ukuhlaselwa kwezinto eziphilayo, futhi azishi nephuzu lokuncibilika lika-1500 ° C-okuzenza zifaneleke kakhulu ukusetshenziswa ezintweni eziyinhlanganisela.

Imicu yengilazi ingasetshenziswa ngezindlela ezihlukahlukene: iqoshwe ibe ubude obufushane (“imicu eqotshiwe”), iqoqwe ibe yizintambo eziboshwe ngokuxega (“ama-roving”), noma zilukwe zibe izindwangu ezihlukahlukene ngokusonteka nokuphonswa kwezintambo eziqhubekayo. E-UK, uhlobo olusetshenziswa kabanzi lwe-glass fibre material wumata osikiwe we-strand, owenziwe ngokusika imicu yengilazi ibe ubude obungaba ngu-50mm bese ihlanganiswa ndawonye kusetshenziswa i-polyvinyl acetate noma i-polyester binder, iyenze ibe umata. Ibanga lesisindo se-strand mat eqotshiwe lingahluka ukusuka ku-100gsm kuya ku-1200gsm futhi liwusizo ekuqiniseni okuvamile.

II. Isiteji Sokufaka Isicelo Se-Binder

Imicu yengilazi ithuthwa isuka esigabeni sokumisa iyiswe ebhandeni lokuthutha, lapho kusetshenziswa khona isibophezelo. Ingxenye yokumisa kufanele igcinwe ihlanzekile futhi yomile. Ukufakwa kwe-binder kwenziwa kusetshenziswa izifakeli ezimbili ze-powder binder kanye nochungechunge lwemibhobho yesifutho samanzi ekhishwe amaminerali.

Ku-strand mat oqoshiwe, kokubili ezinhlangothini ezingenhla nangaphansi, isifutho esithambile samanzi akhishwe amaminerali sisetshenziswa. Lesi sinyathelo sibalulekile ekunamatheleni okungcono kwe-binder. Abafaki bempushana abakhethekile baqinisekisa nokusatshalaliswa kwempushana. Ama-oscillator phakathi kwezicelo ezimbili asiza ukudlulisa impushana ngaphansi kwe-mat.

III. Ukubopha nge-Emulsion

Isistimu yamakhethini esetshenzisiwe iqinisekisa ukuhlakazeka okuphelele kwe-binder. Isibophezelo eseqile sitholwa ngohlelo olukhethekile lokumunca.

Lolu hlelo luvumela umoya ukuthi uthwale i-binder eyeqile kumata futhi i-binder isatshalaliswa ngokulinganayo, isuse i-binder eyeqile. Ngokusobala, ukungcola okuhlungiwe ku-binder kungasetshenziswa kabusha.

I-binder igcinwa ezitsheni ezisegumbini lokuxutshwa futhi ithuthwe isuka emikhombeni emincane eduze kwesitshalo socansi ngamapayipi anomfutho ophansi.

Amadivayisi akhethekile agcina izinga le-tank njalo. Isibopho esigaywe kabusha siphinde sidluliselwe ethangini. Amaphampu athutha okunamathelayo ukusuka ethangini kuya esigabeni sokunamathisela.

IV. Ukukhiqiza

I-glass fiber chopped strand mat yinto engalukiwe eyenziwe ngokusika imicu emide ibe ubude obungu-25-50mm, ibekwe ngokungahleliwe endizeni evundlile, futhi ihlanganiswe ndawonye ngesibophezelo esifanele. Kunezinhlobo ezimbili zama-binders: i-powder ne-emulsion. Izakhiwo ezibonakalayo zezinto eziyinhlanganisela zincike ekuhlanganisweni kobubanzi befilament, ukukhethwa kwe-binder, kanye nenani, ikakhulukazi elinqunywa uhlobo lwe-mat esetshenzisiwe kanye nenqubo yokubumba.

Impahla eluhlaza yokukhiqiza i-strand mat eqotshiwe amakhekhe azulazulayo omkhiqizi we-glass fibre, kodwa abanye bavame ukusebenzisa ama-rovings, ngokwengxenye ukonga isikhala.

Ngekhwalithi ye-mat, kubalulekile ukuthi ube nezici ezinhle zokusika i-fiber, ishaja kagesi emile ephansi, kanye nokusetshenziswa okuphansi kwe-binder.

I-V. Factory Production iqukethe izingxenye ezilandelayo:

I-Fiber Creel

Inqubo yokunquma

Ukwakha Isigaba

Uhlelo lokusebenza lwe-Binder

Ukomisa Ihhavini

Isigaba Sokucindezela Okubandayo

Ukunquma kanye Ukugoqa

VI. Indawo yaseCreel

Izitendi ze-creel ezijikelezayo zibekwe ohlakeni olunenombolo efanele yama-bobbins. Njengoba lezi zitendi ze-creel zibamba amakhekhe e-fiber, indawo ye-creel kufanele ibe segumbini elilawulwa umswakama elinomswakama ohlobene no-82-90%.

VII. Imishini yokuqoba

Intambo ikhishwa emaqebeleni azulazulayo, futhi ummese ngamunye onqumayo unemicu eminingana edlula kuwo.

VIII. Ukwakha Isigaba

Ukwakheka kwe-strand mat eqoshiwe kuhilela ngisho nokusabalalisa izintambo eziqotshiwe ngezikhathi ezilinganayo ekamelweni lokubumba. Ithuluzi ngalinye lifakwe ama-motor aguquguqukayo. Imishini yokusika ilawulwa ngokuzimela ukuze kuqinisekiswe ngisho nokusatshalaliswa kwemicu.

Umoya ongaphansi kwebhande lokuthutha uphinde udonse imicu kusuka phezulu ebhandeni. Umoya okhishiwe udlula kumshini wokuhlanza.

IX. Ubukhulu be-Glass Fiber Chopped Strand Mat Layer

Emikhiqizweni eminingi eqiniswe nge-fiberglass, i-glass fibre chopped strand mat iyabandakanyeka, futhi inani kanye nendlela yokusetshenziswa komcu oqoshiwe kuyahlukahluka kuye ngomkhiqizo nenqubo. Ugqinsi lwesendlalelo luncike kwinqubo yokukhiqiza edingekayo!

Isibonelo, ekukhiqizeni imibhoshongo yokupholisa ye-fiberglass, ungqimba olulodwa lumbozwe nge-resin, lulandelwa ungqimba olulodwa lwe-mat elincanyana noma indwangu engu-02. Phakathi, izingqimba ezingu-6-8 zendwangu engu-04 zibekwe, futhi isendlalelo esengeziwe se-mat encane sisetshenziswa ebusweni ukuze simboze amalunga ezingqimba zangaphakathi. Kulokhu, kusetshenziswa izingqimba ezi-2 kuphela zamata amancane. Ngokufanayo, ekukhiqizeni uphahla lwezimoto, izinto ezihlukahlukene ezifana nendwangu elukiweyo, indwangu engalukiwe, ipulasitiki ye-PP, umata omncane, kanye negwebu kuhlanganiswe izendlalelo, umata omncane ovame ukusetshenziswa ezingqimbeni ezi-2 kuphela phakathi nenqubo yokukhiqiza. Ngisho nasekukhiqizeni uphahla lwezimoto zeHonda, inqubo iyafana. Ngakho-ke, inani le-strand mat eqoshiwe elisetshenziswe ku-fiberglass liyahlukahluka kuye ngenqubo, futhi ezinye izinqubo zingase zingadingi ukusetshenziswa ngenkathi ezinye zenza.

Uma ithani elilodwa le-fiberglass likhiqizwa kusetshenziswa umata womucu oqotshiwe kanye ne-resin, isisindo se-strand mat eqoshiwe sithatha cishe u-30% wesisindo esiphelele, esingama-300Kg. Ngamanye amazwi, okuqukethwe kwe-resin kungu-70%.

Inani le-strand mat eqotshiwe elisetshenziselwa inqubo efanayo nalo linqunywa ukwakheka kongqimba. Idizayini yesendlalelo isuselwe ezidingweni zemishini, ukuma komkhiqizo, izidingo zokuqedwa kwendawo, nezinye izici.

X. Amazinga Okusebenza

Ukusetshenziswa kwe-alkali-free glass fiber chopped strand mat kuya ngokuya kusabalala futhi kuhlanganisa imikhakha ehlukene yobuchwepheshe obuphezulu njengezezimoto, ezasolwandle, ezondiza, ukukhiqiza amandla omoya, nokukhiqizwa kwezempi. Kodwa-ke, ungase ungawazi amazinga afanelekile we-alkali-free glass fiber chopped strand mat. Ngezansi, sizokwethula izimfuneko zezinga lamazwe ngamazwe mayelana nokuqukethwe kwe-alkali metal oxide, ukuchezuka kwesisindo seyunithi yendawo, okuqukethwe okuvuthayo, okuqukethwe komswakamo, namandla okuphuka okuqinile:

Okuqukethwe kwe-Alkali Metal

Okuqukethwe kwe-alkali metal oxide ye-alkali-free glass fibre chopped strand mat akufanele kudlule u-0.8%.

I-Unit Area Mass

Okuqukethwe Okuvuthayo

Ngaphandle kwalapho kucaciswe ngenye indlela, okuqukethwe okuvutha umlilo kufanele kube phakathi kuka-1.8% no-8.5%, kube nokuchezuka okukhulu kuka-2.0%.

Okuqukethwe Umswakama

Umswakama we-mat usebenzisa i-powder adhesive akufanele udlule u-2.0%, futhi umata usebenzisa i-emulsion adhesive, akufanele idlule i-5.0%.

Amandla Aphuka Aqinile

Ngokuvamile, ikhwalithi ye-alkali-free glass fiber chopped strand mat ihlangabezana nezidingo ezingenhla ukuze kubhekwe njengokuthobelana. Kodwa-ke, kuye ngokusetshenziswa okuhlosiwe komkhiqizo, inqubo yokukhiqiza ingaba nezidingo eziphakeme zamandla aqinile kanye nokuchezuka kwesisindo seyunithi. Ngakho-ke, kubalulekile ukuthi abasebenzi bethu abathengayo bajwayele inqubo yokukhiqiza imikhiqizo yabo kanye nezidingo eziqondile ze-strand mat eqoshiwe ukuze abahlinzeki bakhiqize ngokufanele. "